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Rectangular Pressure Window Calculator

Estimate indicative thickness for flat rectangular optical windows under pressure differential for subsea, vacuum and custom applications.
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Use this calculator to estimate the required thickness of a flat rectangular pressure window based on width, height, pressure differential, material, safety factor and edge support condition. This tool is intended for early-stage design and lead qualification. Final design suitability depends on support method, edge finish, proof testing, safety requirements and application conditions.

Indicative thickness only

The calculated value is intended as an initial estimate and should not be treated as a final design approval.

Support condition matters

Rectangular windows are highly sensitive to edge support, aspect ratio and mounting method. A clamped window will usually perform differently from a simply supported window.

Final design may require more thickness

Manufacturing tolerances, proof testing, coating requirements, thermal effects, edge quality and safety margins can all increase the final recommended thickness.

Common Materials for Rectangular Pressure Windows

Material selection depends on optical transmission, mechanical strength, environmental conditions and coating requirements.

Sapphire (Al2O3)

Allowable stress:            MPa

200

Young's modulus:            GPa

335

3.98

Density:            g/cm3

Magnesium Fluoride (MgF2)

Allowable stress:            MPa

35

Young's modulus:            GPa

138.5

3.15

Density:            g/cm3

Fused Silica (SiO2)

Allowable stress:            MPa

50

Young's modulus:            GPa

73

2.2

Density:            g/cm3

Calcium Fluoride (CaF2)

Allowable stress:            MPa

20

Young's modulus:            GPa

75.8

3.18

Density:            g/cm3

Borosilicate Glass (BK7)

Allowable stress:            MPa

35

Young's modulus:            GPa

82

4.89

Density:            g/cm3

Barium Fluoride (BaF2)

Allowable stress:            MPa

15

Young's modulus:            GPa

53.1

2.51

Density:            g/cm3

Frequently Asked Questions

Need a quotation or application review?

If you already know your dimensions, pressure conditions or preferred material, send us your requirements and we can review the application and provide a quotation for a suitable rectangular pressure window.

Calculator results are indicative only and do not constitute certified design approval. Final suitability depends on mechanical design, material data, mounting method, safety requirements and application environment.

Company Registered in England Registered Office: 

Global Optics (UK) Ltd, Unit 6 Branksome Business Park, Bourne Valley Road, Poole, Dorset, BH12 1DW. Tel: 01202 767476
Company No. 3509979
© Global Optics UK Ltd - Precision Optics Supplier - UV, Visible And Infrared Optical Materials And Components For Scientific Optical Applications 

©2024 by Global Optics UK Ltd.

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